Modulation of plume interaction and diameter prediction of boreholesinduced by novel flash boiling jet drilling
LIU Wenchuan,TANG Jiren,ZHANG Huidong,LI Yijing
射流鉆進多層分支孔構造裂縫網絡是進行煤層氣儲層改造增產的有效手段,高質量高效鉆 進成孔是延長氣井壽命、提高煤層氣采收率的關鍵。 為實現均衡沖擊,進一步提升成孔質量與孔壁 穩定性,提出了過熱液體閃沸多孔噴射鉆進技術,利用閃沸相變形成氣液射流協同熱應力共同作用 于煤巖鉆進成孔。 為了調控羽流相互作用以進一步利用閃沸現象的優點,必須獲得羽流相互作用 的調控準則及其對射流宏微觀特性的影響。 通過高速攝影(DBI)和相位多普勒測試(PDA)獲取了 不同羽流相互作用階段閃沸噴射流場宏微觀特性。 引入噴嘴喉部壓力-焓關系計算得到新無量綱 參數,分析射流形態和宏觀特征。 基于等熵-絕熱兩階段模型以及噴嘴喉部流體狀態,獲取了閃沸 噴射鉆頭幾何結構設計指標 CP 和工況參數調控指標 OP 。 提出了綜合考慮液體性質、噴孔布置以 及環境壓力的羽流相互作用調控新準則,并通過不同類型液體進行了驗證,為羽流動態調控匹配沖 擊力與沖擊區域提供了支撐。 根據新準則,研究了羽流相互作用各個階段的射流特性,發現不同類 型過熱液體噴射錐角均在噴射坍縮臨界點附近達到最小值,索特平均直徑隨閃沸的劇烈程度增加 而減小,其時空分布在羽流劇烈相互作用階段更加均衡。 研究了導致羽流橫向膨脹的主導因素,以 及在高過熱度條件下不同因素對羽流膨脹的貢獻。 高飽和壓力有利于氣泡的成核破裂以及隨后的 羽流膨脹,并且由于能壘對成核的依賴性,表面張力也會影響羽流的膨脹。 噴嘴喉部的流動條件對 于確定以閃沸主導和羽流相互作用主導的階段的射流特性都至關重要,據此提出了綜合考慮成核 能量勢壘及成核速率的沖擊區域預測模型,能夠有效預測不同類型過熱液體、不同噴射參數、不同 靶距下的閃沸噴射沖擊區域無量綱直徑,準確度高達 95%以上。 羽流調控準則和沖擊直徑預測模 型的建立為閃沸噴射鉆頭結構設計準則及工藝參數選取提供了基礎,研究成果還可進一步擴展至 可壓縮流體、超臨界流體等射流沖擊作用區域預測及調控,服務于我國能源開采。
The formation of multilayer subboreholes using jet drilling is an efficient technology to improve coal seam permeability for CBM recovery,and its quality and efficiency are crucial in enhancing the CBM recovery rate and the life span of the wells. The flash boiling jet drilling was proposed to achieve an equivalent impaction and the subsequent formation of highquality and stable subboreholes. In this method,the multiphase jets are formed through the phase transition,accompanied by the thermal stress to efficiently break coal. To modulate plume interaction for further utilizing the merits of flashboiling phenomena,it is essential to obtain the criteria of plume interaction and their effects on jet characteristics. In this study,Diffused Back Illumination (DBI) imaging and Phase Doppler Anemometry (PDA) were performed to capture the macroscopic and microscopic characteristics of the superheated jet,respectively. The new nominal parameter calculated by the pressure enthalpy graph was introduced to analyze the jet morphologies and macroscopic characteristics. Based on the isentropeadiabatic model,the nominal geometrical CP and nominal operating condition parameter OP were obtained on the basis of flow condition at the nozzle throat. The new criteria considering fluid properties,nozzle geometries,and ambient pressure were obtained,and validated by various types of fluids,providing the basis for the adjustment of the impacting force and area. Based on the new criteria,the jet characteristics in various stages of plume interaction were investigated,and the smallest jet angles were achieved at the onset of the severe plume interaction. Values of Sauter mean diameter decreased with the intensified superheat degree and achieved a more uniform distribution when severe interaction occurred. The dominant factors accounting for the lateral expansion of the plume were examined,and thermal factors contributed to the plume expansion under high superheat degree conditions. High vapor pressure facilitates the bubble nucleation and burst and subsequent plume expansion,and the surface tension also affects the plume expansion due to the dependence of the energy barrier to nucleation. The flow conditions at the throat are crucial in determining the jet characteristics in the region of both flash boilingdominant and plume interaction dominant. The new nominal parameter calculated by the energy barrier and nucleation rate was introduced to predict the dimensionless diameter impacted by the flash boiling jet,showing good agreement under various operating conditions,with a confidence of 95%. The proposed criterion and prediction model supplements the guidance on the nozzle design and injection strategy,and are also suitable for the jet with considerable compressibility and supercritical jet,providing a basis for energy exploration.
CBM recovery;superheated liquid;flash boiling jet drilling;plume interaction;drilling diameter
主辦單位:煤炭科學研究總院有限公司 中國煤炭學會學術期刊工作委員會